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Classic Architecture Meets Sustainable GreenTechnology
April 2011 - Winter Finally Over and Barn almost Complete!

Welcome to Spring! We are relieved to be 95+% done with our new building. The last few months have been very long days for me, as I would do a full day of client work followed by a late night of barn work. With spring here, I'm looking forward to biking, climbing, Ural riding, and generally enjoying the warmer weather. This new building has been a bit of a design challenge, because we are asking it to do so many jobs: woodshop, design studio, office, storage, guest room, conference room, sales model....all in 1000 square feet without looking or feeling cluttered. So far it is living up to expectations and more. As you can see from these exterior pictures, we have a bit of painting to do - fascia and cupola need to be painted mustard, trim needs a second coat, doors and windows need touch-up. We did what we could in the winter, knowing we'd have to go back when the weather was warmer.
I backfilled and graded behind the retaining walls and Ellen is starting to plant gardens behind them.
Here's a close-up of the granite blocks that the barn sits on. The blocks sit on concrete piers and a 1" diameter SS rod runs from 12" into the concrete, through the granite block, and 6" into the timber frame.
As you enter the south single french door, you come to a stairway straight ahead of you and workshop to the left, with a lathe on the right.
You get a very dramatic view looking upstairs to the vaulted ceiling and cupola. The following are some shop pictures. One of the next orders of business is to purchase and set up some professional quality cabinetmaking machinary (5hp table saw, planer, jointer, shaper, morticer, benchs....) arranged in a way to make best use of a very small shop. We aim to make much of custom millwork (doors, windows, shutters, built-ins, stair parts...that we currently sub out to local shops).
This picture above right shows some of the mechanical gadgets that keep our building working. The white box on the left is an instant water heater for the downstairs sink, and upstairs shower and vanity. The highest white box with ducting going into it is an "Energy Recovery Ventilator". The ERV pulls in fresh air from outside and pushes stale air out of the building while only losing a tiny amount of heat in the process - it pulls the heat out of the stale air as it exhausts it. It also pulls humidity out of the fresh air and pumps it outside. Our air completely changes every 2 hours, while losing less than 3% of the heat in the building (reverses in the hot weather and keeps cool air in). We need the ERV becuase our building is so tight, but any insulated building would do well to have one, for the health of both the owners and the building.
Here's a view looking toward the south. The closet is under the stairs and will get doors with storage built into them.
More picures of the stairway, from top and bottom. A guardrail and railings need to be built to match the one that's existing - hence the lathe.
The upstairs is office, design studio, conference room, guest room, and has a more finished look. The walls are eco sheetrock, the ceilings are painted beaded pine, the floors are spruce with a dark green stain and a coat of wax on them. The trim and window sashes are antique white. The cupola windows still need to be trimmed.
A 'fisheye' view of the cupola.
The windsor chairs in the photos represent my last time spent at a lathe before this past month, since 1988.
Here's the bathroom door next to the small cherry secretaire. We love simple 4 panel doors.
In a moment of whimsy, we decided on a slightly japaneze window casing detail, which we followed on the interior door casings. The pic on the right is me turning a baluster for the stair railings.
We have a step up in the bathroom, to contain the plumbing, since our upstairs floor is also our downstairs ceiling and we didn't want to see plumbing drains in the shop, or a dropped ceiling. The tile is a mosaic pattern that picks up some of the colors in the building.
Well that's pretty much the fruit of our winter. The next time I blog, we should have the wood shop set up and a carriage house built for a friend or ours. We have a very full season in front of us and are very grateful for that. Until then Happy Spring!
If you are new to our blogs, here are a bunch of different projects to read about and see pictures of: